Another important component to consider is the sieve that grades sinter after the crusher. Castolin Eutectic offers a comprehensive range of wear-resistant sieves with round, square or oval apertures manufactured from 3mm thick or higher, perforated sheets. The company also manufactures tailor-made solutions according to specific customer requests: hot …
As the machines that break heavily abrasive sinter into suitably-sized pieces to feed the blast furnace, sinter crushers are exposed to extreme wear. Being hot, hard and …
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The formation of the melt in the sintering layer involves the products of solid-phase interaction, iron ore, and other components of the charge through such mechanisms: melting with dissociation; melting with a complete collapse of the connection; dissolution (oxides of iron, calcium, magnesium, aluminum).
After the sintering process, the Single Roll Crusher or the Sinter Breaker is the equipment that crushes large blocks of red hot sinter cakes at 650-900°C, falling from the Pellet Car. The Sinter Breakers consist of 9 to 18 sprockets having 3 or 4 integral radial arms mounted and assembled on a shaft to form a roll crusher.
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The hot sinter cake falls onto the crush deck of the sinter breaker during the lowering movement of the pallet car at the tipping station of the travelling grate. The sintered …
After the completion of sintering, the hot sinter drops on to a guiding chute leaving the strand and from there it enters a spiked roll crusher, which breaks the sinter lumps. Fig. 1 shows the end of a sinter strand where the hot sinter falls on a guiding chute after the completion of sintering process.
Another important component to consider is the sieve that grades sinter after the crusher. Castolin Eutectic offers a comprehensive range of wear-resistant sieves with round, …
Sintering plants are normally associated with the production of hot metal in blast furnaces in integrated steel pants. The process of sintering is basically a pre-treatment process step during iron making for the production of the charge material called sinter for the blast furnace from iron ore fines and also from metallurgical wastes (collected dusts, …
Spike crusher with crash deck: This machinery crushes the sinter after the sinter strand operation.
After completion of sintering, the sinter cake experiences hot crushing and enters the blasting circular cooler. Hot crushing is done by single-roll crusher. Granulation of the …
At the end of the strand, the sintered product in the form of cake falls off the grate into a hot sinter breaker (primary crusher) where the hot sinter cake is crushed to a predetermined top particle size of typically 150–200 mm.
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The sinter plant operated by the Cherepovets Metallurgical Combine Severstal'is using cantilevered grates to crush the hot sinter. The use of such grates solves the problem of …
Polymer Crushers/Cutters | Sinter Machines. Rotor plastic crushers are universal crushing machines designed to reprocess waste of various polymers – almost all types of plastics, particularly hard ones. The …
At the end of the strand, the sintered product in the form of cake falls off the grate into a hot sinter breaker (primary crusher) where the hot sinter cake is crushed to a predetermined top particle size of typically 150–200 mm.
Sintering is the most economic and widely used agglomeration process to prepare iron ore fines for blast furnace use. In this chapter, the sintering process is first described to …
At the end of the strand, the sintered product in the form of cake falls off the grate into a hot sinter breaker (primary crusher) where the hot sinter cake is crushed to a predetermined top particle size of typically 150–200 mm.
Over a century ago, engineers developed Cone Crusher liners. These machines provide tertiary, quaternary, and secondary material reduction. Each one features a crushing chamber where it breaks rocks into smaller pieces. You may have difficulty figuring out how to select Cone Crusher liners and when to change them. We're going …
In order to characterize it, hot sinter was subject to single particle tests in a very basic drop weight tester. Additionally, a laboratory jaw crusher was saced to work the same feed material.
In steel plants, equipment that processes sinter at very high temperature is exposed to severe wear conditions. In particular, sinter crusher that has to ensure large throughput must be wear-protected in order to avoid expensive maintenance and frequent plant shutdowns. Maintenance Managers agree that standard solutions available on the mar …
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The single-tooth roll crusher is installed at the tail of the sintering machine to break the hot sinter; The double-toothed roller crusher is used to break the cold sinter and is the main equipment of the whole grain system in the sinter plant.
The crushing of the hot sinter cake is the final operation forming the granulometric composition of finished sinter. One-roll crushers have become the most widely used device in the sector to crush hot sinter. These crushers are simple to make and operate. However, the crushing procedure in
Mechanical Maintenance Engineer Odisha, Preventive, Productive & breakdown maintenance of Gearbox, Belt Conveyers, Vibro feeder, Vibration Screen, Weigh feeder, Wet Scraper, E.O.T. Crane, Sinter machine, Hot sinter breaker, Coke Crusher, E.S.P, Hammer mill, Bagfilter etc. Along with shut-down work., Diploma Mechanical : CV Model, …
The hot sinter cake is crushed using a spike crusher to less than 200 mm in size and is cooled in an annular cooler using forced draught fans to temperatures less than 50 °C.
At the end of the strand, the sintered product in the form of cake falls off the grate into a hot sinter breaker (primary crusher) where the hot sinter cake is crushed to a predetermined top particle size of typically 150–200 mm.
The measurement of the power consumption of the hot crusher is not a new measurement technique, it is recorded by default from the data acquisition of the sinter plant. Here it …
At the end of the sintering machine's pallet car line is a hot sinter crusher, which reduces the sintered ore into pieces of less than 150 mm. Since the crusher processes material …
The sinter then passes to the cold screening area, where it is passed through crushers and screens to produce particles in a specific size range. Sinter below the required size passes over a belt weigher and returns with the hot fines to the return fines bin.
Sinter plants are the major contributor to dust emissions from integrated ironworks and steelworks. The dust emissions from sinter plants are generated from raw material handling, wind box exhausts, the discharge end of the sinter strand associated with sinter crushers and hot screens, the cooler, and cold screens. The wind box emissions …
Oct 19, 2016 The sinter machine proper remains the core of the sinter making technology and has the main components ( Fig 1) namely (i) pellet cars, (ii) drive for sinter strand, (iii) take-up mechanism, (iv) ignition furnace, and (v) crash deck and hot sinter crusher.
The crushing behaviour of sinter from blast furnace operations is known to depend on its temperature. In order to characterize it, hot sinter was subject to single particle tests in a very basic drop weight tester. Additionally, a laboratory jaw crusher was saced to work the same feed material.
The sinter plant operated by the Cherepovets Metallurgical Combine Severstal'is using cantilevered grates to crush the hot sinter. The use of such grates solves the problem of improving the durability of the crushing machines and …
In addition to these key components, a sinter plant may also include other equipment, such as screens and crushers, to prepare the raw materials for sintering and dust collection systems to control emissions. The specific sinter plant design and configuration may vary depending on the specific requirements of the facility and the type of sinter being …
are presented from the implementation of several technical and technological measures aimed at making sinter production at EZRAZ ZSMK more efficient. The measures have elevated the technical-economic indices of the sinter plant, increased sinter output, reduced sintering-machine downtime, and improved the sinter's quality …
In steel plants, equipment that processes sinter at very high temperature is exposed to severe wear conditions. In particular, sinter crusher that has to ensure large throughput …
"Chermetmekhanizatsiya" Scientific-Industrial Association. Ukrainian Scientific-Research Institute of Specialty Steel UkrNIIspetsstal'. Nikopol Ferroalloys Plant. Translated from Metallurg, No. 4, pp. 30–31, April, 1988.